Alois 's bandsaw constructionThis article also available in German.Alois writes:Hello Matthias , Thank you for your work providing such wonderful plans for the band saw Here are some pictures from the build of my band saws. When I started my build, two friends asked if they could get one too. After asking you, the answer was: No problem. I would like to thank you for that too. ![]() Here are the rough cut-boards, cut according to your cut list.With so many chips from jointing and planing I had to attach an additional chip bag to my dust collector. So much at once is too much for my briquette press. To cut the wedges I made a guide. Just piece of plywood cut at an angle. With it, I could cut the wedges without adjusting the angle of the fence.![]() To glue the parts, I printed a plan at 1:1 scale and glued it to plywood. This made assembling all the pieces easy. After gluing, flatness was adequate, but I flattened it some more in my thickness sander (drum sander).![]() After sanding, I trued the frame on the planer and table saw as much as possible. ![]() Since I don't have a decent hand plane, I made a sanding block and used that to ensure that all front faces were at the right angle. ![]() The round part of the clamping plates were shaped on the disk sander, rotating around on the peg. I made a holder out of wood for cutting the other side on the table saw. ![]() The holes for the ball bearings were cut with the router and a template. The fit for the bearings was super, but it wasn't close enough to the center for me. ![]() That is why I used the bearing itself as a reference when cutting the faces and rounding the corners. ![]() ![]() I turned a centering pin on the lathe to center the first bearing. The second bearing is aligned with the dial indicator. ![]() I really liked the angle indicator on Mikiono's bandsaw. The recess for the table insert is cut with two pieces of plywood as a guide. Progress so far. I bought the motors from a friend, at a good price. This required each motor to be fitted individually. "Going green." I almost ran out of room in my workshop. It was too cold to paint outside. ![]() All three band saws are done and run just great.I still need to order more blades and do more testing. More from Alois: Alois's basementworkshop Alois's wood briquette press Alois's table saw laserSee also: Alois's guitar inlaysMore reader projects on woodgears.ca |
Saturday, 6 December 2014
Alois 's bandsaw construction
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